{"id":9585,"date":"2021-08-24T09:00:00","date_gmt":"2021-08-24T07:00:00","guid":{"rendered":"https:\/\/mizaradditive.com\/7-families-of-additive-manufacturing\/"},"modified":"2021-09-20T11:24:51","modified_gmt":"2021-09-20T09:24:51","slug":"7-families-of-additive-manufacturing","status":"publish","type":"post","link":"https:\/\/mizaradditive.com\/en\/7-families-of-additive-manufacturing\/","title":{"rendered":"7 Families of Additive Manufacturing"},"content":{"rendered":"\n[et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.9.4&#8243; _module_preset=&#8221;default&#8221; custom_margin=&#8221;0px||||false|false&#8221; custom_padding=&#8221;0px||0px||true|false&#8221;][et_pb_row _builder_version=&#8221;4.9.4&#8243; _module_preset=&#8221;default&#8221; width=&#8221;100%&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.9.4&#8243; _module_preset=&#8221;default&#8221;][et_pb_text _builder_version=&#8221;4.9.4&#8243; _module_preset=&#8221;default&#8221;]<p><span>Additive manufacturing is gaining momentum as a process capable of manufacturing <strong>highly complex components<\/strong> <strong>quickly<\/strong> and <strong>directly<\/strong>. <\/span><span> <\/span><\/p>\n<p><span>In previous articles, we have already mentioned some advantages and applications of additive manufacturing and we have also explained how the additive manufacturing process works step by step. <\/span><span> <\/span><\/p>\n<p><span>This time, we will talk about the <strong>families<\/strong> in which additive manufacturing (AM) technologies are classified according to the <strong>ISO\/ASTM standards<\/strong> and we will mention some of these <strong>technologies<\/strong> (encompassed in each family).<\/span><span> <\/span><\/p>\n<p><span> <\/span><\/p>\n<h2><span><strong>The main families of additive manufacturing <\/strong><\/span><span> <\/span><\/h2>\n<p><span>According to the above-mentioned standard, the additive manufacturing <strong>technologies<\/strong> are grouped into <strong>7 families<\/strong>: <\/span><span> <\/span><\/p>\n<ol>\n<li><span>Photopolymerization<\/span><span><\/span><\/li>\n<li><span><strong>Material extrusion<\/strong><\/span><span>.<\/span><span> <\/span><\/li>\n<li><span><strong>Material Jetting<\/strong><\/span> <span>.<\/span><span> <\/span><\/li>\n<li><span>Binder jetting<\/span><span><\/span><\/li>\n<li><span><strong>Powder bed fusion<\/strong><\/span><span>.<\/span><span> <\/span><\/li>\n<li><span>Direct energy deposition<\/span><span><\/span><\/li>\n<li><span>Sheet lamination <\/span><\/li>\n<\/ol>\n<p><span>At Mizar Additive we are specialists in <strong>material extrusion<\/strong>, <strong>material injection<\/strong> and <strong>powder bed fusion<\/strong>, each with their corresponding technologies. <\/span><span> <\/span><\/p>\n<p><span>Let&#8217;s take a look at the features and technologies of each of these families. <\/span><span> <\/span><\/p>\n<p><span> <\/span><\/p>\n<h2><span><strong>Material Extrusion<\/strong><\/span><\/h2>\n<p><span>Material extrusion consists of <strong>depositing the polymer<\/strong> in filament form through the heated nozzle on a moving head. The <strong>bed<\/strong> where the object is to be created moves <strong>vertically<\/strong> while the <strong>nozzle<\/strong> moves <strong>horizontally<\/strong>, allowing the molten material to build the object layer by layer. <\/span><span> <\/span><\/p>\n<p><span>Proper <strong>adhesion of the layers<\/strong> is achieved by precise temperature control or the use of chemical bonding agents (industrial glue). <\/span><span> <\/span><\/p>\n<p><span>In this family, we find the additive process <strong>FDM<\/strong> <em>(Fused Deposition Modeling)<\/em><strong>.<\/strong> This is a manufacturing process generally used for <strong>prototype modelling<\/strong> and <strong>small-scale production<\/strong>, which consists of depositing the material in layers until the part is formed. <\/span><span> <\/span><\/p>\n<p><span><em> <\/em><\/span><\/p>\n<h3><span><em>The FDM manufacturing process<\/em><\/span><span> <\/span><\/h3>\n<p><span>To start the process, the <strong>plastic or metal<\/strong> filament is introduced into a nozzle that has previously been collected on a spool. The nozzle is above the melting temperature of the filament material and is driven by stepper or servo motors. Various nozzle, platform and motor combination options are available.<\/span><span> <\/span><\/p>\n<p><span>The deposition moulding process starts with software, which starts from a <strong>stereolithographic file<\/strong> (in .STL format).<\/span> <span>. It is oriented so that it can be printed and divided into layers. If necessary, temporary support structures are created which are removed after the workpiece has been machined. <\/span><span> <\/span><\/p>\n<p><span> <\/span><\/p>\n<h2><span><strong>Material Jetting<\/strong><\/span><span> <\/span><\/h2>\n<p><span><em>Material jetting<\/em> or MJ is one of the <strong>fastest<\/strong> and most <strong>accurate<\/strong> additive technologies This technology is based on the <strong>selective deposition<\/strong> of a mixture of <strong>photopolymer material in droplets<\/strong> on a platform. <\/span><span> <\/span><\/p>\n<p><span>This allows <strong>single-pass layers to be created<\/strong> for curing and solidification by <strong>UV light<\/strong>. In other words, it builds parts using liquid photopolymer droplets that solidify under ultraviolet light.<\/span><span> <\/span><\/p>\n<p><span>Mizar Additive is a specialist in technology with the same name (Material jetting); below, we explain how the MJ manufacturing process is carried out.<\/span><\/p>\n<p><span><em> <\/em><\/span><\/p>\n<h3><span><em>The Material Jetting manufacturing process<\/em><\/span><span> <\/span><\/h3>\n<p><span>In the material jetting technology, the manufacturing process of <strong>each layer<\/strong> is divided into <strong>two distinct stages<\/strong>:<\/span><span> <\/span><\/p>\n<ul>\n<li><span>First stage: jetting of photoreactive polymers in a liquid state. <\/span><span><\/span><\/li>\n<\/ul>\n<p><span>In this first phase, the material is injected by means of multiple nozzles in the areas of the platform where it is necessary for the construction of the part including support structures.<\/span><span> <\/span><\/p>\n<ul>\n<li><span>Second stage: solidification of the material by UV light.<\/span><span><\/span><\/li>\n<\/ul>\n<p><span>In this second phase, while the material is being deposited in a liquid state, lamps emitting UV light start the photopolymerization of the material to bring it to a solid-state.<\/span><span> <\/span><\/p>\n<p><span> <img loading=\"lazy\" decoding=\"async\" width=\"240\" height=\"300\" src=\"https:\/\/mizaradditive.com\/wp-content\/uploads\/2021\/08\/FAMILIAS-FABRICACION-ADITIVA-img-240x300.jpg\" alt=\"FAMILIES OF ADDITIVE MANUFACTURING\" class=\"wp-image-9577 alignnone size-medium\" style=\"margin-left: auto;margin-right: auto\"><\/span><br><br><\/p>\n<h2><span><strong>Powder Bed Fusion<\/strong><\/span><\/h2>\n<p><span>Powder bed fusion involves melting metal <strong>powder particles<\/strong> through a heat source, a <strong>laser<\/strong> or an <strong>electron beam<\/strong>, to form complex parts by superimposing fused layers. <\/span><\/p>\n<p><span>Among the existing <strong>PBF technologies<\/strong>, at Mizar we specialize in the following:<\/span><span> <\/span><\/p>\n<ul>\n<li><span>Selective laser melting (SLM), using <strong>metallic<\/strong> powder<\/span><\/li>\n<li>Electron beam melting (EBM), using <strong>metallic<\/strong> powder<\/li>\n<li>Selective laser sintering (SLS), using <strong>polymeric<\/strong> powder<\/li>\n<\/ul>\n<p><span>PBF technology uses a <strong>laser<\/strong> or an <strong>electron beam<\/strong> to <strong>fuse<\/strong> powdered material.<\/span><span> <\/span><\/p>\n<p><span>Selective laser melting <strong>SLM<\/strong> is a similar process to Selective laser sintering <strong>SLS<\/strong>, but due to the difference in melting temperatures of the polymeric and metallic materials, there are certain differences in the process. <\/span><\/p>\n<p><span>As an example, in the <strong>polymer section<\/strong> (SLS) the working chamber is preheated to a few degrees below the melting temperature of the material. In this way, the laser provides very little energy to melt the material. In this way, the laser provides very little energy to melt the material. As there is high thermal stability and hardly any gradient, the area to be melted does not suffer internal tension, making it possible to manufacture parts without supports or scaffolding. <\/span><\/p>\n<p><span>In contrast, <strong>in the SLM metal process<\/strong>, due to the high melting temperatures of the material, it is not possible to work at temperatures in the vicinity. This causes the part to suffer a lot of internal stress and needs to be supported to avoid deformation during manufacture. Once the process is finished, these supports or braces should not be removed until a stress-relieving process has been carried out. <\/span><\/p>\n<p><span>Both processes use an <strong>inert gas<\/strong> (usually Argon or Nitrogen) to prevent oxidation of the materials during melting. <\/span><\/p>\n<p><span>Finally, the electron beam melting process <strong>EBM<\/strong> uses the <strong>electron projection<\/strong> to reach the melting temperatures of the material. In this case, the working chamber is at a temperature of approximately 800-900\u00baC. This avoids the generation of internal stresses, but it is necessary to use supports that act as energy dissipation when melting the corresponding layer.<\/span><\/p>\n<p><span><\/span><\/p>\n<p><span><\/span><\/p>\n<p><span><\/span><\/p>\n<p><span> <\/span><\/p>\n<h3><em><strong>PBF manufacturing process<\/strong><\/em><\/h3>\n<p><span>As in any additive manufacturing process, the design of a part begins with the creation of the <strong>model<\/strong> by means of <strong>software<\/strong>. The piece is cut into different layers with an approximate thickness of between 20 and 60 microns. <\/span><span> <\/span><\/p>\n<p><span>After that, the steps are as follows:<\/span><span> <\/span><\/p>\n<ol>\n<li><span> The printer fills a chamber with inert gas and then heats it to the appropriate printing temperature.<\/span><span><\/span><\/li>\n<li><span> A thin layer of powder is deposited on the tray in relation to the height previously defined by the machine software. The laser sweeps the cross-section of the workpiece, fusing the metal particles together. Once the layer is finished, the tray is lowered and another layer of powder is added, repeating the process until the final piece is obtained. <\/span><span><\/span><\/li>\n<li><span> Finally, the printer must be cooled down to remove the unfused powder from the container and clean the printed part. <\/span><\/li>\n<\/ol>\n<p><span>At<\/span> <a href=\"http:\/\/fdm\/\"><span>Mizar<\/span><\/a><span> we specialize in the design and production of all types of custom components. We have a team of qualified professionals and advanced machinery, in addition to investing in a constant R&amp;D effort.<\/span><span> <\/span><\/p>\n<p><span>For more information, contact us and we will help you!<\/span><span> <\/span><\/p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section]\n","protected":false},"excerpt":{"rendered":"<p>Additive manufacturing is gaining momentum as a process capable of manufacturing highly complex components quickly and directly. In previous articles, we have already mentioned some advantages and applications of additive manufacturing and we have also explained how the additive manufacturing process works step by step. This time, we will talk about the families in which<a class=\"moretag\" \n href=\"https:\/\/mizaradditive.com\/en\/7-families-of-additive-manufacturing\/\"> Ver m\u00e1s<\/a><\/p>\n","protected":false},"author":5,"featured_media":9605,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[42],"tags":[],"class_list":["post-9585","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-technologies-processes"],"_links":{"self":[{"href":"https:\/\/mizaradditive.com\/en\/wp-json\/wp\/v2\/posts\/9585","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/mizaradditive.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/mizaradditive.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/mizaradditive.com\/en\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/mizaradditive.com\/en\/wp-json\/wp\/v2\/comments?post=9585"}],"version-history":[{"count":5,"href":"https:\/\/mizaradditive.com\/en\/wp-json\/wp\/v2\/posts\/9585\/revisions"}],"predecessor-version":[{"id":9611,"href":"https:\/\/mizaradditive.com\/en\/wp-json\/wp\/v2\/posts\/9585\/revisions\/9611"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/mizaradditive.com\/en\/wp-json\/wp\/v2\/media\/9605"}],"wp:attachment":[{"href":"https:\/\/mizaradditive.com\/en\/wp-json\/wp\/v2\/media?parent=9585"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/mizaradditive.com\/en\/wp-json\/wp\/v2\/categories?post=9585"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/mizaradditive.com\/en\/wp-json\/wp\/v2\/tags?post=9585"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}