{"id":10238,"date":"2021-11-02T13:29:36","date_gmt":"2021-11-02T11:29:36","guid":{"rendered":"https:\/\/mizaradditive.com\/?p=10238"},"modified":"2021-11-03T12:56:23","modified_gmt":"2021-11-03T10:56:23","slug":"what-is-pbf","status":"publish","type":"post","link":"https:\/\/mizaradditive.com\/en\/what-is-pbf\/","title":{"rendered":"What is the PBF Additive Manufacturing Technique?"},"content":{"rendered":"<p>[et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.12.1&#8243; _module_preset=&#8221;default&#8221; custom_margin=&#8221;0px||0px||true|false&#8221; custom_padding=&#8221;0px||0px||true|false&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_row _builder_version=&#8221;4.12.1&#8243; _module_preset=&#8221;default&#8221; width=&#8221;100%&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.12.0&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_text _builder_version=&#8221;4.12.1&#8243; _module_preset=&#8221;default&#8221; hover_enabled=&#8221;0&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221; sticky_enabled=&#8221;0&#8243;]<span><a href=\"https:\/\/mizaradditive.com\/en\/powder-bed-fusion-pbf\/\"><strong><em>Powder Bed Fusion<\/em><\/strong><\/a><\/span> <strong>is<\/strong> an additive manufacturing process in which an energy source such as a <strong>laser<\/strong> or an <strong>electron beam<\/strong> is used to fuse particulate materials (metals, ceramics, or polymers) to create a <strong>three-dimensional object<\/strong>.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" width=\"1148\" height=\"646\" src=\"https:\/\/mizaradditive.com\/wp-content\/uploads\/2021\/10\/mizar-pieza-imgx.jpg\" alt=\"\" class=\"wp-image-10228 alignnone size-medium\" srcset=\"https:\/\/mizaradditive.com\/wp-content\/uploads\/2021\/10\/mizar-pieza-imgx.jpg 1148w, https:\/\/mizaradditive.com\/wp-content\/uploads\/2021\/10\/mizar-pieza-imgx-980x551.jpg 980w, https:\/\/mizaradditive.com\/wp-content\/uploads\/2021\/10\/mizar-pieza-imgx-480x270.jpg 480w\" sizes=\"(min-width: 0px) and (max-width: 480px) 480px, (min-width: 481px) and (max-width: 980px) 980px, (min-width: 981px) 1148px, 100vw\" \/><\/p>\n<p>At <span><a href=\"https:\/\/mizaradditive.com\/en\/\">Mizar Additive<\/a><\/span> we have three techniques used for this technology: <span><a href=\"https:\/\/mizaradditive.com\/en\/selective-laser-sintering-a-versatile-and-functional-technique\/\"><strong>SLS<\/strong> (<em>Selective Laser Sintering<\/em>)<\/a><\/span>, <strong>DMLS\/SLM<\/strong> (<em>Direct Metal Laser Sintering<\/em>) and <strong>EBM<\/strong> (<em>Electron Beam Melting<\/em>). One of the <strong>main<\/strong> <strong>features<\/strong> of this technique is the <strong>possibility of producing components in titanium or nickel metal alloys<\/strong>. In addition, it also offers advantages in producing parts with a very consistent internal structure. In addition, it also offers advantages in <strong>producing parts<\/strong> with a very <strong>consistent<\/strong> internal <strong>structure<\/strong>.<\/p>\n<p>This is a process, especially in the case of metals, where the cost of powder can account for up to a third of the total production cost of the final component. Commercial viability, therefore, depends on a strong supply chain and effective metal dust recycling strategies. In addition, the chemical and physical properties of the metal powder directly affect the manufacturing process and the final quality of the component. To maintain process robustness and consistency, these properties must be controlled and optimized.<\/p>\n<p>For this purpose, it is necessary to <strong>characterise<\/strong> the properties of the powder at the different <strong>stages<\/strong> of the <strong>supply chain<\/strong>, from the development of new alloys or polymers to the recycling of the powder.<\/p>\n<p>There are <strong>four key analytical techniques<\/strong> commonly used to characterize additive manufacturing powders:<\/p>\n<ul>\n<li>Laser diffraction<\/li>\n<li>Automated image analysis<\/li>\n<li>X-ray fluorescence<\/li>\n<li>X-ray diffraction<\/li>\n<\/ul>\n<p>These four techniques are used for the following purposes:<\/p>\n<p>&nbsp;<\/p>\n<h2><strong>To know the particle size<\/strong><\/h2>\n<p>Particle size distribution is critical to PBF additive manufacturing processes as it affects the <strong>packing<\/strong> and <strong>flowability<\/strong> of the powder bed, which in turn affects the <strong>build quality<\/strong> and final component properties.<\/p>\n<p>To <strong>measure<\/strong> the particle size distribution of metallic, ceramic and polymeric powders, <strong>laser diffraction<\/strong> is used. It is a technique used by powder producers, component manufacturers and machine builders around the world to <strong>qualify and optimize powder properties<\/strong>.<\/p>\n<p>&nbsp;<\/p>\n<h2><strong>To study the shape of particles<\/strong><\/h2>\n<p>The <strong>density<\/strong> of the powder bed and the <strong>fluidity<\/strong> of the powder are directly influenced by the <strong>size and shape of the particles<\/strong>.<\/p>\n<p>The <strong>shape of particles<\/strong> is therefore another <strong>important metric<\/strong> for PBF technology and is studied through automated image analysis. <strong>Smooth<\/strong> particles and <strong>regular-shaped<\/strong> particles are preferable because they can flow and pack more easily than those with a rough surface and irregular shape.<\/p>\n<p>&nbsp;<\/p>\n<h2><strong>To analyze<\/strong> <strong>the elemental<\/strong> composition<\/h2>\n<p>Elemental composition is particularly important for <strong>metal alloys<\/strong>, as small variations in the concentration of alloying elements can affect chemical and physical properties such as strength, hardness, fatigue life and chemical resistance.<\/p>\n<p><strong>In order to detect these variations<\/strong>, contaminants or inclusions and to determine the elemental composition of these metallic alloys and ceramics, <strong>X-ray fluorescence (XRF) systems<\/strong> are commonly used.<\/p>\n<p>&nbsp;<\/p>\n<h2><strong>To determine microstructure<\/strong><\/h2>\n<p>Microstructural characteristics such as phase composition, residual stress, grain size and grain distribution (texture) are of vital importance for additive manufacturing of metals as they can <strong>affect the chemical and mechanical properties<\/strong> of a fabricated component.<\/p>\n<p>Bench-top <strong>X-ray diffraction (XRD) systems<\/strong> are used to analyse these microstructural features and to control the properties of the final component.<\/p>\n<p>&nbsp;<\/p>\n<h2><strong>Types of PBF<\/strong><\/h2>\n<p>Depending on the source of energy used to melt the material, Mizar has <strong>two types of PBF technology<\/strong>:<\/p>\n<ul>\n<li><strong>Laser fusion<\/strong> which, in turn, has two techniques:\n<ul>\n<li>SLS (<em>Selective Laser Sintering<\/em>)<\/li>\n<li>DLMS\/SLM (<em>Direct Laser Metal Sintering<\/em>)<\/li>\n<\/ul>\n<\/li>\n<li>The <strong>electron beam fusion<\/strong> which has a technology:\n<ul>\n<li>EBN (<em>Electron Beam Melting<\/em>)<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p><img loading=\"lazy\" decoding=\"async\" width=\"1063\" height=\"940\" src=\"https:\/\/mizaradditive.com\/wp-content\/uploads\/2021\/10\/mizar-pieza-imgy.jpg\" alt=\"\" class=\"wp-image-10231 alignnone size-medium\" srcset=\"https:\/\/mizaradditive.com\/wp-content\/uploads\/2021\/10\/mizar-pieza-imgy.jpg 1063w, https:\/\/mizaradditive.com\/wp-content\/uploads\/2021\/10\/mizar-pieza-imgy-980x867.jpg 980w, https:\/\/mizaradditive.com\/wp-content\/uploads\/2021\/10\/mizar-pieza-imgy-480x424.jpg 480w\" sizes=\"(min-width: 0px) and (max-width: 480px) 480px, (min-width: 481px) and (max-width: 980px) 980px, (min-width: 981px) 1063px, 100vw\" \/><\/p>\n<h2><strong>Possible applications of the technique<\/strong><\/h2>\n<p><strong><br \/>\n<\/strong>The <strong>PBF<\/strong> makes it possible to obtain components in <strong>metal<\/strong> <strong>alloys<\/strong> and <strong>thermoplastic polymers<\/strong>. Due to the possibilities, it offers for the production of parts in metals with added characteristics, <strong>the most advanced applications tend to be in metal parts<\/strong>. Thus, this technology is mainly used in the industrial and aerospace sectors to obtain titanium or nickel components, as mentioned above.<\/p>\n<p>At <strong>Mizar<\/strong>, we produce, by means of this technique, components for turbomachinery such as <strong>centrifugal compression rotors<\/strong> and other elements such as <strong>lifting fittings<\/strong> for the <strong>industrial sector<\/strong>.<\/p>\n<p>If you want to know more about our capabilities to manufacture components with <em>Powder Bed Fusion technology<\/em>, <span><a href=\"https:\/\/mizaradditive.com\/en\/contact-us\/\">contact<\/a><\/span> us and we will help you.<\/p>\n<p>&nbsp;[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Powder Bed Fusion is an additive manufacturing process in which an energy source such as a laser or an electron beam is used to fuse particulate materials (metals, ceramics, or polymers) to create a three-dimensional object. At Mizar Additive we have three techniques used for this technology: SLS (Selective Laser Sintering), DMLS\/SLM (Direct Metal Laser<a class=\"moretag\" \n href=\"https:\/\/mizaradditive.com\/en\/what-is-pbf\/\"> Ver m\u00e1s<\/a><\/p>\n","protected":false},"author":5,"featured_media":10252,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[36],"tags":[],"class_list":["post-10238","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-tecnologia-aditiva"],"_links":{"self":[{"href":"https:\/\/mizaradditive.com\/en\/wp-json\/wp\/v2\/posts\/10238","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/mizaradditive.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/mizaradditive.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/mizaradditive.com\/en\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/mizaradditive.com\/en\/wp-json\/wp\/v2\/comments?post=10238"}],"version-history":[{"count":5,"href":"https:\/\/mizaradditive.com\/en\/wp-json\/wp\/v2\/posts\/10238\/revisions"}],"predecessor-version":[{"id":10258,"href":"https:\/\/mizaradditive.com\/en\/wp-json\/wp\/v2\/posts\/10238\/revisions\/10258"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/mizaradditive.com\/en\/wp-json\/wp\/v2\/media\/10252"}],"wp:attachment":[{"href":"https:\/\/mizaradditive.com\/en\/wp-json\/wp\/v2\/media?parent=10238"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/mizaradditive.com\/en\/wp-json\/wp\/v2\/categories?post=10238"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/mizaradditive.com\/en\/wp-json\/wp\/v2\/tags?post=10238"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}