CAPABILITIES

Machinery and human resources

We select and control all manufacturing parameters from our headquarters

We have machinery for electron beam melting (EBM), direct metal laser sintering (DMLS), selective laser sintering (SLS), fused deposition modeling (FDM), as well as finishing processed and parts cleaning.

Electron beam melting (EBM)

Manufacturing through electron beam melting with a ARCAM Q10.

Measurements:
200 x 200 x 180mm
Materials:
Titanium alloys Ti6Al4VELI (Grade 23)
Other Materials:
Ti6Al4V (Grade 5), Ti-Grade 2, Cobalt-Chromium (CoCr-ASTM F75)
Tolerance:
Accuracy 0.3%(min.+/-0,25)
Minimum thickness 2 mm

Direct metal laser sintering (DMLS)

Manufacturing though metallic alloys laser sintering with a EOS M290.

Measurements:
250 x 250 x 300mm
Materials:
Nickel Base Alloys (Inconel 718)
Other Materials:
Ti6Al4V, AlSl10Mg, Cobalt-Chromium (MP1, SP2), MS1 Martensitic Steel, INCO625 and Ni HX
Tolerance:
Accuracy 0,1% (min.+/-0,2)
Minimum thickness 0,8 mm

Selective laser sintering (SLS)

Production through polymers elective laser sintering with a EOS P396.

Measurements:
350 x 350 x 600mm
Materials:
Polyamide 12 white
Other Materials:
Natural or black polyamide 12
Translucide polyamide 11
Polystyrene
Tolerance:
Accuracy: 0,1% (min +/-0,1)
Minimum thickness: 0,3 mm

Fused deposition modeling (FDM)

Manufacturing through plastics fused deposition modeling at a Fortus 400 and Fortus 900.

Fortus 400 measurements:
406 x 355 x 406mm
Fortus 900 measurements:
Nickel Base Alloys (Inconel 718)
Materials:
ASA, ABS (ABS i, ABS M30, ABS M30i, ESD7)
PC, PC-ABS Y PC-ISO
ULTEM 9085
ULTEM 1010
PPSF
Nylon 12
Tolerance:
Accuracy: 0,1% (min+/- 0,13)
Minimum thickness: 0,5 mm

Material jetting

We use the Objet 500 Connex3 to produce components through material jetting.

Materials:
Diversity of colours and transparency
Elastomers with different thickness (27-95 ShoreA)
PP and ABS simulation
Measurements:
490x390x200 mm
Tolerance:
Accuracy: 0,2 (min. 20µm)
Minimum thickness: 0,5-0,8 mm

Finishing and cleaning processes

We carry out the necessary additional processes to complete the parts’ manufacturing. Apart from a specific manual cleaning and decontamination we carry on validation processes to guarantee the highest quality standard which will allow our clients the component’s sterilization before use.

Finishing processes:
Shot Peening through steel or glass bed.
Corundum blasting.
Polishing through various abrasives.
Verification.
Cleaning processes:
Rinse and preliminary cleaning.
Heated bathrooms through ultrasonic vibrations.
Water baths on running or demineralized water.